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HERCULES - Automatic Paddy Husker

Hercules Paddy Huskers have long been recognized by users of rubber roll type huskers for both their performance and durability.

This new paddy husker, which is without doubt the most advanced machine on the market, has been developed after years of testing.

Among its many new features are the close-to-perfect accuracy in the parallel aligment between the main and movable shafts, a heavy duty construction of the main body and a more efficient transmission system.

The new husker is designed to give you a high husking ratio with a durable and trouble-free mechanism in order to save you time, money and labor.

CHARACTERISTICS:
1. Closed-circuit aspirator.
2. Increased rubber roll life.
3. Pneumatic control system.
4. Higher husking ratio.
5. Quick and easy roll replacement system.

OPERATION
· A level gauge monitors paddy being fed into the husker inlet and activated an air cylinder which opens the   shutter and feeds the paddy into the husking chamber.

· In the husking chamber there are two rubber rolls which rotate in opposite directions at different speeds.   Paddy is husked while it passes between the rolls.

· As the rubber rolls wear a pneumatic control system maintains a constant clearance between the rolls,   which helps to ensure a uniform husking ratio.

· To help extend rubber roll life an integral fan blows air over the rolls cooling them.

· Husked rice is then discharged into the aspirator which separates the brown rice, husk and immature   grains. These are then separately discharged by the screw conveyors.
 
SPECIFICATIONS:
Model
Component
Adjustment
of
Rubber Rolls
Input Capacity
tons/hr
H.P.
Shipping Weight
kg.
Shipping
Volume
cft.
Long Grain
Short Grain
HR10LH
HU10L HA10L
Manual
2.5 ~ 4.0
4.0 ~ 5.5
7.5
1,140
180
HR10LPaH
HU10LPa HA10L
Automatic
1,150
HR10MH
HU10M HA10M
Manual
10
1,090
HR10MPaH
HU10MPa HA10M
Automatic
1,100
* Specifications are subject to change without notice.

HERCULES - Paddy Separator

For a long time rice millers had to install a big size paddy separator which occupied large space and were very difficult to handle.

Other rice millers had no paddy separators at all which would bring about rather unfavorable results on finish white rice. All of this made the separation of paddy rice from brown rice and extremely difficult problem throughout the world. The HERCULES Paddy Separator eliminates all of this inconveniences since it offers the advantage of compact size, easy operation, low maintenance cost, low initial cost, small driving power and high adaptability to any kind of grain in continuous operation.

The Hercules Paddy Separator Model PSL is the result of the superb engineering and rice milling knowledge acquired over decades of specialized manufacturing in rice milling machinery. The PSL takes no preference in size and conditions of the grain to make a proper separation and is so foolproof to handle that no special skill is necessary for the operation of this compactly-built separator.

SPECIAL FEATURES
1. All metal construction guarantees a highly stable and smooth operation at all times.
2. Capable of constant separation regardless of difference or change in grain condition and therefore     suitable for constant operation.
3. Can be installed into any small, medium size or large size rice mill thanks to its compact size and is     economically operational.

The "HERCULES" Paddy Separator Model PSL20-A and PSL-24A are compactly build "DOUBLE UNIT" Paddy Separator of amazing high capacity and performance which consists of two similar blocks of separating tables symmetrically oscillating sideways for a reliable separation of brown rice from paddy rice. Each oscillating block accommodates ten or twelve pieces of separating trays all of which equipped with a reverse indented surface slightly slanting frontward.

It is driving by means of special Symmetric Drive cam that moves sideways the two separating blocks at a fixed constant speed.

Once the paddy and the brown rice grains enter the separating trays, they are given special sideway motion as they roll down towards the lower front end of the trays. At first paddy grain start floating on top of brown rice grain as they move forward by means of the joint effect of specific gravity and surface smoothness of the brown rice. In the meantime by repeating knocking at the frames of the separating trays the paddy grains are gradually drifted to the other side.

Since all this is based on the principle of specific gravity and surface smoothness of the brown rice, the difference in size, shape and weight of the grain males no difference at all to this amazing paddy separator.

Each line of separate grain enters individual hopper which are provided with adjustable panel shiftable by hand.

SPECIFICATIONS:
Model
Capacity/hr
in
Brown Rice
Req'd Power Motor
Revolutions

Main Pulley
Main Belting
Overall Dimensions
Weight
V-type
V
Height
Width
Length
N.W.
G.W.
kg/Hr
hp
rpm
mm
pcs.
mm
mm
mm
kg
kg
PDL-10A
1000 - 1200
1
315 - 320
228ø x B-2
B-type x 2
1715
690
1880
340
475
PSL-20A
2000 - 2600
2
"
"
"
1715
1380
1880
680
925
PSL-24A
2400 - 3100
2
"
"
"
1773
1380
1925v
710
960
* Specifications are subject to change without notice.

REMO - Rice Sheller

CHARACTERISTICS:
· "Flexil" plastic rolls with longer life, less breakage and larger shelling efficiency.
· Turbo fan blower for continuous roll cooling provides longer roll life.
· Adjustable roller type feeder assures even distribution of the product.
· Optional automatic roll adjustment by means of pneumatic cylinder or standard hand wheel with   micrometric adjustment. Both systems with special protection against damage by large foreign material   passing through the rolls.
· Self-cleaning closed circuit aspiration system for the most perfect immediate separation of hulls and   inmature grain from brown rice.
· Complete machine made out of best quality steel for solid construction requiring less space and full   sanitary accessibility.
· Simple to operate using less power
  consumption. One electric motor of standard size will operate the sheller and the aspirator.

An essential condition in the shelling of rice is to avoid breakage of the grain in addition to greater yield at highest possible capacity. The "CIRCOMBI" sheller incorporates all the necessary features to obtain this condition by using standard 10" x 10" rolls or our own "FLEXIL" roll for longer life, less breakage, high shelling efficiency and larger yields.

Our unique perfect feeding mechanism results on a longer roll life avoiding vibration and providing a high-shelling capacity. While a turbo fan blower keeps the rolls and the hulling chamber at room temperature increasing rolls durability.

The hulling rolls are being adjusted automatically by a pneumatic system which is smartly incorporated in the machine. Both the pneumatic device and the control panel could be incorporated to the machine afterward if the sheller has been purchased with the standard manual adjusting device operated by hand-wheel. Both devices are equipped with an automatic roller separating device that will avoid damage to the hulling rolls when foreign objects pass through the hulling chamber.

The closed-circuit aspiration system with inter-built suction fan separates the hulls from the brown and paddy rice immediately after the paddy rice has passed through the milling rolls thus avoiding contaminating the brown rice with the dirt that is usually around the paddy grain. The closed-circuit feature assures a proper separation and also avoids damage to the machine since the hulls never touch the blades of the fan supplied with the separator. The machine could be supplied also with an airlock valve at the hulls outlet so that the hulls can be blown out by a fan or discharge into a central suction system.

All the above features added to a solid sturdy construction and the best of craftmanship for beauty and dependability place this "CIRCOMBI" Sheller as the most reliable machine of its kind in the rice milling industry.

TYPE
A
B
C
D
E
F
G
ROLLS
HOURLY
PADDY
CAPACITY
KGS.
R.P.M
MOTOR
H.P.
APROX. WEIGHTS
KGS.
APROX.
VOL.
M3
DIAMETER
LENGTH
NET.
CRATED
BOXED
CBS 128 165 120 155 213 126 86 25 25 2000/3000 920 10 920 1060 1170 4.390

REMO - Paddy Separator

CHARACTERISTICS:
· A degree in separation never before obtained by means of only three simple adjustments:
· Length of the stroke adjustment.
· Table slope adjustment.
· Variable speed adjustment.

The incorporation of all these adjustments into the paddy separation field have indeed improved the efficiency of the machine as follows:
· Capacity of the machine has doubled as compared to the same paddy separator with only speed and   slope adjustment.
· Space requirement for installation has been cut in half.
· Saving in power consumption is up 40% as compared to all models.
· The cost of the machine has been reduced to almost 50% based on capacity and efficiency of separation.

* All of the above combined with REMO quality in material and workmanship guarantee the best choice in today's competitive market.

The "REMO" paddy separator with variable stroke is based on a new concept, which combines the speed or strokes per minute of the machine with the perfect adjustment of the length of the strokes. This unique feature makes a big difference between the variable stroke separator and the old conventional models since the perfect combination of the amount of strokes and a proper adjustment on the length of the stroke will provide the exact separation for every type of grain at double capacity of the conventional old type of separator.

The new adjustment combined with REMO ingenuity to properly feed every compartment of the separator with the same amount of grain and supporting the table on four frictionless wheels, thus eliminating all type of vibrations, result in an increase of efficiency even over the other variable stroke models.

The machine works under the difference in density and elasticity of the grains and separates not only paddy rice from brown rice but also oats garlic from wheat or rye, etc. making this machine indispensable not only for the rice milling industry but also for the flour mills, oil mills, seed cleaning plants, malting brewers and also to do various type of separations in grain which has been mixed in silos or warehouses.

Construction of the machine is perfect in every detail. The base is designed for a smooth operation making this machine suitable to be installed in any type of foundation. The table is of high-quality lumber covered with Formica in different colors to choose from. All the hand wheel adjustments are chromed finished making the REMO paddy separator highly not only in efficiency but also in beauty.

SIZE
A
B
C
D
E
NUMBER OF
HOURLY PADDY CAPACITY
KGS.
STROKE
SPEED
H.P.
APPROX. WEIGHTS
KGS.
APPROX.
VOL.

M3
DECKS
COMPARTMENTS
m/m
R.P.M.
NET
CRATED
BOXED
SPC-15
213
360
88
172
130
1
15
1000/1200
144/236
124/100
2
2056
2400
2700
8.854
SPC-30
213
360
88
172
130
2
30
2000/2400
144/236
124/100
3
2200
2550
2850
9.399
SPC-45
213
360
88
172
148
3
45
3000/3600
144/236
124/100
5
2386
2843
3117
9.885
SPC-54
213
420
88
172
148
3
54
3600/4000
144/236
124/100
5
2546
3046
3346
11.760
ALL DIMENSIONS IN INCHES          
            DATA SUBJECT TO CHANGES

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