FEATURES:

Even and Intact Rice-Whitening Process.
Thanks to new scientec, a breakthrough from conventional process is made possible.  In addition, the maximal visual and tasty effect will be produced by the even, whole rices whitened.

Easy to Operate.
Since new techniques are employed, the unit can be operated easily without any special training to obtain the whiteness and brightness of rice to be whitened.  Besides, each and every unit has its own independent switches and adjustable weighter.

Extended Service Life of Consumable Parts.
In consideration of the longevity of consumable parts for the machine set, all particular parts are made of special materials, processed by unusual methods and hardened under reinforced physical conditions.  The service life is thus greatly extended, and its durability, reassured.

Neater Working Environment.
Hermetic in design, the machine set will suck out the bran completely by the hi-capacity bran-suction system without leaving any residue within or dispersing any bran around outside the machine.

Compact in Design for Easy Installation and Only Little Floor Space is Needed.
Small in size, it takes little time and costs slightly to plant the machine.  Basically an assembled combination set of rice whitening machine, there is practically no need for elevator between the units, ridding of extra installation cost, expenses and floor space. Brokens rices resultant from elevator operations are reduced indirectly at the same time.  The machine set is therefore the least in cost and time-consumption, but with maximum productivity and effect.

Highly Precision, Solidly Built and Easy to Maintain and replace the parts.
New design and structure promise faster change of consumable parts and better time-saving.

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HERCULES - FTV 60

RICE WHITENING PROCESS:

When the brown rices enter into the hopper atop the primary vertical abrasive rice whitening machine equipped with abrasive rollers and they will be pushed into the milling chamber by screw iron roller.  The bran is being removed at this stage while the abrasive rollers proceed with abrasive motion on surfaces of brown rices.  Subsequently, the whitened rices come out from the outlet and flow into the secondary vertical friction rice whitening machine.  The bran is then discharged from the screen and sucked away from the outlet underneath the unit by blower.

Once more, the rices are delivered upwards by the secondary vertical friction rice whitening machine processing.  The white rices will first go through the hopper before they are sent further inside the machine by feeding  screw iron roller and pushed into the milling chamber upwards from bottom position by another screw iron roller on the main shaft.  As the milling roller rotates, the rices rub against one another by friction and peel off the bran, and the rices are discharged from the outlet upwards but the bran is sucked away from the outlet underneath the machine by a blower.  The high-pressure air created by the compressor behind the unit will not only minimize the temperature within the milling chamber, but also prevent the grains from deterioration due to high temperature which will reduce bran’s adherence to whitened rices.

As far as the whitening process is concerned, the third vertical friction rice whitening machine is exactly the same as the secondary one with the only exception of the precision dampening function furnished by the former one.  In actual practice, the grain surfaces are dampened for cleaning and polishing.  The features of this special device is to mix the pressurized water, running inside the shaft by a precision pump with optionally adjustable water volume from outside, with the air to produce the mist which mingles with the white rices within the milling chamber.  By means of friction by among the rices, the whitened rices are brightened and nearly crystal-like, and more-importantly, there is a certain kind of economic effect when it comes to the lasting storage.

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UPDATED RICE POLISHER BY WEET POLISHING GIVING REFINED, WASH-FREE CRYSTAL RICE

Water polished rice is the dream come true for the century and it is exquisitely realized by HERCULES know-how.

The hi-capacity HERCULES MRP-40 rice polisher removes the bran remained in the surface and starch layer attached to the longitudinal grooves of the grain, producing the shiny white rice calling for no washing, i.e., it is a kind of wet wash-free rice polisher, a newly developed mechanism of ingenuity.

When the surface of a bright white rice grain becomes so smooth, it will not create hazy water in dipping. Besides, the rice surface, free of slight powder, moisture of tiny pockets containing worm eggs with untidy elements, will be safe and held harmless from mildew and worms in storage.

It is a very difficult technique to polish mechanically the white rice grains into bright ones. HERCULES is the one and only choice in wet polishing. The conventional dry polishing produces broken grain and less unity. Besides, the flat taste is its prime defect.

CHARACTERISTICS OF RICE PROCESSED BY WET POLISHING:

1. No washing by hands
The polished solidly bright white rice is free of untidy factors in longitudinal grooves, turning into bran-powderless wash-free grain.

2. Sweet in flavor
Once the starch powder layer attached to the longitudinal grooves is removed, there will be no odor of stale rice, no cracklings under water and the whole rice after cooking assures its genuine tastefulness.

3. Safe for storage
As the white rice surface is not covered by powder, water content, bacteria and stains, it is smooth and bright instead of coarse looking and safe storage is therefore possible.

MODEL	INPUT CAPACITY tons/hr.		REQUIRED POWER		REVOLUTION r.p.m	OUTSIDE DIMENSIONS mm			GROSS WEIGHT kgs	APPROX. MEASUREMENT cft.
	Long Grain	Short Grain	hp	kw		Lenght	Width	Height
MRP-40	3.5	4.0	40	30	850	2,170	796	1,855	1,090	133

*Specifications subject to change without notice

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HERCULES - BA 15

The most important consideration in a rice mill is the total recovery of white rice and the low broken rice percentage.
The Hercules pearler has been thoroughly tested and consistently proven to be the best rice milling machine of its kind. An increase in recovery and decrease in broken rice is guaranteed over whatever type of huller you may have.
The development of this pearler has been due to two important factors. The need of a machine to give the largest yield of whole rice in view of the great importance of rice as food for the most populated areas of the world. The second factor is to obtain a more beautiful grain.

CHARACTERISTICS:

1. Paddy can also be husked and hulled in the pearler. This eliminates any paddy from appearing in the milled rice.

2. Jet air from the roll in the milling chamber provides the means for efficiently cleaning bran from the polished rice.

3. Durability of parts subject to wearing is extremely high. The milling chamber screen has been heat treated and the roll is made of exceptionally hardened steel.

4. Rice breakage is extremely low, because of the scientific engineering involved in the development of the machine.

SPECIFICATIONS

Type	Req. HP	Capacity kgs/hr Brown Rice		Outside Dimension mm			RPM	Weight Kgs.	Pulley Size mm
		Single Unit	2 Units in Series	Length	Width	Height			V	Flat
									Belt type     x Number     of Groove     x Pitch     Diameter	Width x out. Diam
BA-15H	15	900-  1200	1800-  2400	1660	388	775	600- 700	200	Cx3x341	230 x 254
*Specifications are subject to change without notice.

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REMO - VERTIJET VJIII

FEATURES
· Shelling and milling in one step.
· Bottom inlet & top outlet series installation on a single level.
· Both abrasive & friction milling in the milling chamber.
· The emery segments in the screen holder are radially adjustable.
· The emery blades on the rotor are radially adjustable.
· The clearance between the emery blades on the rotor and the screen holder components are field   adjustable.
· The change out time for screens, emery segments or emery blades is less than 10 minutes.
· Life expectancy on wear parts is excellent.
· Continuous ambient air flowing through the milling chamber.
· Low milling chamber temperature & low grain temperature due to ambient air flow.
· Multi-adjustments: product inlet flow, product outlet pressure plate, and internal clearance in the milling   chamber.
· Orientation of inlet to any one of 8 possible locations.
· Orientation of outlet to any point on the compass.
· Bran (by-products) discharge at the bottom of the machine.

The REMO VJIII sheller/polisher is a new milling concept which will shell and polish cereal grains, particularly rice, in one operation. This unique machine applies two basic milling principles, abrasion and friction action, in a single milling chamber. Ambient air drawn through the hollow shaft of the machine is used to aspirate and cool the grain in the milling chamber as the hull or bran or both is being removed.

EXCLUSIVE ADVANTAGES
The shelling (hull removal) and the polishing (bran removal) are performed simultaneously in a one step operation. This milling machine effectively has the potential to eliminate paddy separators due to its ability to accept paddy rice at its input feed and deliver milled rice at its grain discharge. The hulls and bran are removed by air through the air exhaust opening in the bottom of the machine. The finish on the milled grain has a brilliance and a transparency never before achieved with conventional milling machines. This machine has proved to be an effective sheller for grains other than rice. The capacity per unit on brown rice is a nominal 220# hp-hr. (pounds per horsepower-hour).

ROTOR
The milling rotor is equipped with two emery blades, which are radially adjustable. The adjustment feature allows the operator to control the clearance between the milling components in the screen holder and the milling rotor. The holes in the milling rotor permit the passage of ambient air through the milling chamber, cooling the grains and removing the grain by-products. The top of the milling rotor is capped with a contoured grain ejection device to accelerate the removal of the milled grain at the discharge.

SCREEN HOLDER
The screen holder is a multi-sided circular chamber equally divided into screen and emery segments. The emery segments have thousands of sharp cutting edges and they are radially adjustable. This adjustment feature allows the operator to obtain full useful milling life from these components and to control the desired clearance in the milling chamber. The perforated screen segments allow the air and by-products to exit the milling chamber and contributes to friction milling. The milling components of the screen holder are easily replaced or adjusted; the screens are removed in the axial direction and the emery segments are removed in the radial direction.

MILLING CHAMBER ASSEMBLY
The components that comprise the milling chamber are the rotor assembly and the screen holder assembly. The space between the working elements can be seen. Also the difference in clearance between the rotor emery blades and the screen holder assembly, as well as the rotor body and the screen holder assembly. In one area, abrasive milling is taking place while friction is milling occurring in the alternate areas. This is a unique application of combining the abrasive and friction milling principles in a single chamber.

Continuing with the recognized and widely known quality of the Grain Polisher VJ-III, now we can offer a large variety of possibilities with the three new models for easy and adequate selection in any application.